Customized Large Steel Forging Gear Shaft Transmission Shaft

• Customization: Available
• Application: Manufacturing Plant, Machinery Repair Shops, Const
• Certification: ISO9001
• Model NO.: Forged Shaft
• Journal Diameter Dimensional Accuracy: IT6-IT9
• Journal Surface Roughness: 0.63-0.16μm
• Shaft Type: Forging Shaft
• Strength: High Strength
• Surface Finish: Normalizing & Tempering ..
• Tolerance: Precision Tolerance
• Certificate: ISO, ABS, BV, CCS, Dnv, Lr, Gl, Mill Certificate
• Quality Inspection: Ut, Chemical Composition, Physical Properties/SGS
• Shape: Straight Shaft
• Material: Alloy Shaft, Steel, Stainless Steel, Customized
• Process: Open Die, Ring Rolling, Hot Forging, Open Die
• OEM/ODM: Accecpted
• Drawing Format: 2D/(Pdf/CAD)3D(Iges/Step)
• Transport Package: Seaworthy Packing/Wooden Box or Client′s Require
• Specification: Customized
• Trademark: OEM & ODM
• Origin: China
• HS Code: 8409911000
• Production Capacity: 500 Ton/Month

Product Description

Product Description

Product Name: Customized Forging Roller and Forging Shaft

Forged shafts find widespread use in a wide range of mechanical systems, including but not limited to automotive drivetrains, industrial machinery, marine propulsion systems, and power transmission equipment. Their superior performance and reliability make them indispensable components in demanding operating environments where safety and efficiency are paramount.
 

 

Material	42CrMo, 40CrNiMo, 40Cr,40CrNi 20GrMnTi carburizing and quenching, etc. The surface roughness can reach 0.8.The hardness of the shaft can reach HRC60, and non-standard customized services can also be provided.
Heat treatment	Normalizing,Annealing,Quenching&Tempering,SurfaceQuenching,Case hardening
Surface treatment	quenching and tempering+quenching
Product specification	capable of producing various forgings with diameter of 100mm-6000mm
Product material	carbon steel, alloy steel, stainless steel, etc
Process	forging, CNC processing
Shaft category	smooth shaft, spline shaft, spur gear shaft, helical gear shaft, etc. The shaft can be processed according to the drawing
Processing method	turning, milling, planing, grinding, drilling, etc
Technical parameters	according to relevant standards or drawings and requirements provided by customers
Product features	made according to customer drawings, transparent price, qualified size, long service life
Application	Engineering machinery, petroleum machinery, marine machinery, agricultural machinery, wind power equipment, chemical equipment,pressure vessels, nuclear power, new energy, metallurgy and other industries.
Product advantage	1.Heavy load capacity,long lifespan. 2.High precision,large diameter and module . 3.stable transmission, low impact, vibration and noise
Packing details	1. Filling with anti-rust oil 2. Corved with Plastic paper 3. Corved with kraft paper 4. Corved with Blue tie 5. Put in wooden box

 

Mill Frequently Used Steel Materials:

1) Wind Power Shaft: 42CrMo4V, 34CrNiMo6; Wind Power Flange: S355NL, C22, 16Mn, 20Mn, 42CrMo, F304.
2) Forged Pipe Fittings: SA106 CL B, SA106 CL C, WB36, 12Cr1MoV, SA335 P11, P12, P22, P91, SA182 Gr.F1, Gr.F5, Gr.F11 CL2, Gr.F12
CL2, Gr.F22 CL3, SA350 Gr.LF1, Gr.LF2,
Gr.LF3.
3) Pressure Vessel Forgings: SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, F304, F316, 17-4PH.
4) Shaft Related Forgings: 25CrMo4, 42CrMo4, 40CrNiMo, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 4130, 4140.
5) Gear Related Forgings: 35CrMo, 34CrMo4, 4137, 42CrMo, 4140, SCM440, 20CrMnMo, 40CrNiMo, 20CrNi2Mo, 20Cr2Ni4A, 34CrNi3Mo.
6) Copper Forgings: C10100, C10200, C10300, C10700, C12000, C12200.

Technical Support
Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control

1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)

2) Checking the details before the production line operated

3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)

4) Checking the goods after they are finished---- Final quality control(FQC)

5) Checking the goods after they are finished-----Outgoing quality control(OQC)

Our Advantage

1)We have our own factory, so we can guarantee the best quality mechanical products with the most competitive prices. 2).We not only produce high-quality products that meet customer needs, but also provide complete after-sales service, technical support, full production supervision and quality tracking services. Meet various special customization requirements of customers.

3)All our factories are ISO 9001 certified. Some of them were awarded by ISO/TS16949, PED, etc. We also could provide RT, UT, MPI,WPS&PQR, etc. as per request

Main Products

 

Carbon Steel	A350LF2, A105,Q235,Q355D,A694F52,A516-GR65,EN10222,P280GH,P245GH,P250GH,JIS S25C,SS400,S20C,16Mn,C22.8,Q345B/C/D,1055,1045,C50,C45,10#,20#,35#,45#,40#,50#,60#
Alloy Steel	42CrMo4,34CrNiMo6,A182F1,F5,F9,F11,F91,F92,F22,12Cr2Mo1,10Cr9Mo1VNbN(F91),10Cr9MoW2VNbBN(F92),JB4726-2000,15CrMo,JB4726-2000,12CrMoV,35CrMo,4140,4340,4330,4130,4150,9CR2MO,17NiCrMo6-4,18CrNiMo7-6,20MnMo,25CRMO,20CRMO,20CRMOTI,30CrNiMo8,34CRNIMO,36CrNiMo4,34CrNi3Mo,34CrMo1,40CRNIMO,40CrNiMoA,50CrMo4,Q345D,300M,17-4PH,PH13-8Mo,15-5PH,AerMet100
stainless steel	304,316,321,316L,316LN,347, 310,F51,F44,F55,F53,F60,15-5PH,17-4PH,1Cr17Ni2 ,etc
Nickel-based alloys	8825,8810,8120,GH4625,GH4169,GH4133,C276 ,etc
Heat-resistant steel	1Cr13,2Cr13,F91,F92,X21CrMoV121,F6NM etc

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Equipment and Process

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